All Case Studies & Articles

Forecasting the Life of a Mass Concrete Structure

A Case Study from the Fermilab Long Baseline Neutrino Facility

All around us is aging concrete infrastructure. From the dams holding back water, to the nuclear power plants creating carbon free electricity, to the foundations of our homes and offices. Though many advances have been made in the design of concrete structures, how do we know these structures will stand the test of time. Can we see the future of a concrete structure? Can we know the damage built into a structure during construction, normal life, and extreme events?

BACKGROUND

In Batavia, Illinois a facility being built that is the first of its kind in the world. Fermilab’s Long Baseline Neutrino Facility will accelerate protons using electromagnets up to incredible speeds in a particle accelerator. After traveling through the campus, the particles are redirected to a graphite target where the collision breaks them into their component particles: pions and muons. These components decay and are segregated off. What is left is believed to be the building blocks of the universe: neutrinos, which can pass undisturbed through matter. A beam of neutrinos passes through near detectors and travels over 800 miles underground to a detection facility in an old mineshaft at Sanford Underground Research Facility in South Dakota, a facility that can also detect neutrinos hitting the earth from exploding stars.

After the graphite collision what is left behind has the potential to create some harmful biproducts such as tritium, or hydrogen-3, which needs to be kept out of the surrounding atmosphere, soil, and ground water. This occurs in the decay region slightly downstream from the target complex, which is 630-ft long concrete tunnel with 18 feet of concrete surrounding the beam line. Exiting the decay tunnel any leftover particles are absorbed downstream in the absorber hall.

The tunnel of the decay region houses an octagonal shielding concrete structure to provide shielding for the byproducts. This octagonal structure is over fifty feet tall and wide with 42,000 cubic yards of concrete, enough concrete to construct a baseball stadium. At the center of the tunnel is a double walled stainless steel pressure vessel charged with helium on the inside and a chilled flow of nitrogen gas within the annulus. The octagonal shielding concrete structure is surrounded by an access area to inspect the structure, the outer decay tunnel walls, and the surrounding soil. The octagonal shape of the shielding concrete was not always so octagonal. Starting off with small steps, Structural Integrity demonstrated advanced capabilities to model thermal structural behavior of mass concrete, while developing and expanding on existing capabilities. SI’s positive impact on the early stages of the project earned us a larger role where we displayed additional capabilities to positively influence the design of the structure.

Read the Full Articles: Part 1 & 2 (PDF)